Oswald

Municipal

M4

Troubleshooting

Common Issues 

Air is entering the pump – Check suction lines to make sure all connections are tight. Check the level of the chemical tank.  Remove obstructions and clean strainers. 

Pump is not accurate – Check the suction line and clean the strainer. Check for obstructions in suction lines, discharge lines, and injectors.  Check the condition of the tube and roller. Ensure the roller is the correct match for the tube. (See Spare Parts)  

The pump is not running – Check if the pump is waiting for a remote start/stop signal. Or make sure the Start arrow is pressed and the pump is Ready. If the pump is in 4-20ma mode or Frequency input mode, check the incoming signals at the pump to make sure pump is receiving the proper signal, and ensure the cables are connected to the correct inputs at the rear of the pump. 

Electricals 

The M4S will not power up – Check power source or try a different power source.  Check to ensure the power cable is properly inserted in the power receptacle of the pump.  

The Remote Start/Stop is turning on/off or chattering – Check M12 cables integrity and proper connection to pump. Check that all signal cables are shielded and properly grounded. Ensure signal wiring is not located or run next to high voltage power or equipment generating EMI.  Ensure power wiring to the pump is clean/conditioned.  

The 4-20mA signal is dropping or incorrect – Check M12 cables integrity and proper connection to pump. Ensure 4-20mA signal is powered via 15-24VDC. Check that all signal cables are shielded and properly grounded. Ensure signal wiring is not located or run next to high voltage power or equipment generating EMI.  Ensure power wiring to the pump is clean/conditioned.  

The Display reads error code – Follow instructions on the pump and contact factory for assistance.  Some error codes may be corrected with a current Firmware Update.  See System section for details on firmware updates.  

Error Codes

Error Code Error Description Firmware Version Resolution Options
101 General Error All Contact factory for support.
102 Hardware Service Unresponsive All Contact factory for support.
103 UI Service Unresponsive All Contact factory for support.
104 I/O Board Detection Error v1.1.11 and up Contact factory for support.
105 I/O Board Initialization Error v1.1.11 and up Contact factory for support.
106 I/O Board Communication Error v1.1.11 and up Power cycle pump; Disable Outputs on pump; Contact factory for support.
107 Industrial Protocol Board Detection Error v1.1.11 and up Contact factory for support.
108 Industrial Protocol Board Initialization Error v1.1.11 and up Contact factory for support.
109 Industrial Protocol Board Communication v1.1.11 and up Contact factory for support.
110 Motor Controller Board Detection Error v1.1.11 and up Contact factory for support.
111 Motor Controller Board Initialization Error v1.1.11 and up Contact factory for support.
112 Motor Controller Board Communication v1.1.11 and up Contact factory for support.
113 Motor Over Current Error v1.1.11 and up Pumping into pressure, disconnect discharge line restart pump. Check and clean ball check Resolution Options debris from pump head. Contact factory
114 Motor Input Over Voltage Error v1.1.11 and up Power cycle pump. Contact factory for support.
115 Motor Input Low Voltage Error v1.1.11 and up Power cycle pump. Contact factory for support.
116 Motor High Temperature Error v1.1.11 and up Check ambient temperature within specifications. Power cycle pump. Contact factory for support.Resolution Options
117 Motor Inverter Fault Error v1.1.11 and up Power cycle pump. Contact factory for support.
118 Motor Not Connected Error v1.1.11 and up Contact factory for support.
119 Motor Shaft Stalled by Force Error v1.1.11 and up Pumping into pressure, disconnect discharge line restart pump. Check and clean ball check Resolution Options debris from pump head. Contact factory for support.
120 Motor Invalid Speed Requested Error v1.1.11 and up Contact factory for support.
121 Motor Mismatch Checksum Error v1.1.11 and up Contact factory for support.
122 Motor Mismatch RPM Detected Error v1.1.11 and up Contact factory for support.
201 Industrial Protocol Hardware Init Error All Contact factory for support.
202 Industrial Protocol Communication Init Error V1.0.9 and below Update Firmware. Contact factory for support.
203 Industrial Protocol Hardware Error All Contact factory for support.
204 Industrial Protocol Communication Error All Contact factory for support.
205 Industrial Protocol Host Communication v1.0.9 and below Update Firmware. Contact factory for support.
301 Motor Over Current Error v1.0.9 and below Update Firmware. Contact factory for support.
302 Motor Input Over Voltage Error v1.0.9 and below Update Firmware. Contact factory for support.
303 Motor Input Low Voltage Error v1.0.9 and below Update Firmware. Contact factory for support.
304 Motor High Temperature Error v1.0.9 and below Update Firmware. Contact factory for support.
305 Motor Inverter Fault Error v1.0.9 and below Update Firmware. Contact factory for support.
306 Motor Not Connected Error v1.0.9 and below Update Firmware. Contact factory for support.
307 Motor Shaft Stalled by Force Error v1.0.9 and below Update Firmware. Contact factory for support.
308 Motor Invalid Speed Requested Error v1.0.9 and below Update Firmware. Contact factory for support.
309 Motor Communication Timed Out Error v1.0.9 and below Update Firmware. Contact factory for support.
310 Four Twenty Module Initialization Error All Contact factory for support.
311 Capture Module Initialization Error All Contact factory for support.
312 I/O Board Host Communication Error v1.0.9 and below Update Firmware. Contact factory for support.
313 Motor Mismatch RPM Detected Error v1.0.9 and below Update Firmware. Contact factory for support.
314 Motor Mismatch Checksum Error v1.0.9 and below Update Firmware. Contact factory for support.
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