Common Issues
Air is entering the pump – Check suction lines to make sure all connections are tight. Check the level of the chemical tank. Remove obstructions and clean strainers.
Pump is not accurate – Check the suction line and clean the strainer. Check for obstructions in suction lines, discharge lines, and injectors. Check the condition of the tube and roller. Ensure the roller is the correct match for the tube. (See Spare Parts)
The pump is not running – Check if the pump is waiting for a remote start/stop signal. Or make sure the Start arrow is pressed and the pump is Ready. If the pump is in 4-20ma mode or Frequency input mode, check the incoming signals at the pump to make sure pump is receiving the proper signal, and ensure the cables are connected to the correct inputs at the rear of the pump.
Electricals
The M3S will not power up – Check power source or try a different power source. Check to ensure the power cable is properly inserted in the power receptacle of the pump.
The Remote Start/Stop is turning on/off or chattering – Check M12 cables integrity and proper connection to pump. Check that all signal cables are shielded and properly grounded. Ensure signal wiring is not located or run next to high voltage power or equipment generating EMI. Ensure power wiring to the pump is clean/conditioned.
The 4-20mA signal is dropping or incorrect – Check M12 cables integrity and proper connection to pump. Ensure 4-20mA signal is powered via 15-24VDC. Check that all signal cables are shielded and properly grounded. Ensure signal wiring is not located or run next to high voltage power or equipment generating EMI. Ensure power wiring to the pump is clean/conditioned.
The Display reads error code – Follow instructions on the pump and contact factory for assistance. Some error codes may be corrected with a current Firmware Update. See System section for details on firmware updates.
Error Codes
Error Code | Error Description | Firmware Version | Resolution Options |
---|---|---|---|
101 | General Error | All | Contact factory for support. |
102 | Hardware Service Unresponsive | All | Contact factory for support. |
103 | UI Service Unresponsive | All | Contact factory for support. |
104 | I/O Board Detection Error | v1.1.11 and up | Contact factory for support. |
105 | I/O Board Initialization Error | v1.1.11 and up | Contact factory for support. |
106 | I/O Board Communication Error | v1.1.11 and up | Power cycle pump; Disable Outputs on pump; Contact factory for support. |
107 | Industrial Protocol Board Detection Error | v1.1.11 and up | Contact factory for support. |
108 | Industrial Protocol Board Initialization Error | v1.1.11 and up | Contact factory for support. |
109 | Industrial Protocol Board Communication | v1.1.11 and up | Contact factory for support. |
110 | Motor Controller Board Detection Error | v1.1.11 and up | Contact factory for support. |
111 | Motor Controller Board Initialization Error | v1.1.11 and up | Contact factory for support. |
112 | Motor Controller Board Communication | v1.1.11 and up | Contact factory for support. |
113 | Motor Over Current Error | v1.1.11 and up | Pumping into pressure, disconnect discharge line restart pump. Check and clean ball check Resolution Options debris from pump head. Contact factory |
114 | Motor Input Over Voltage Error | v1.1.11 and up | Power cycle pump. Contact factory for support. |
115 | Motor Input Low Voltage Error | v1.1.11 and up | Power cycle pump. Contact factory for support. |
116 | Motor High Temperature Error | v1.1.11 and up | Check ambient temperature within specifications. Power cycle pump. Contact factory for support.Resolution Options |
117 | Motor Inverter Fault Error | v1.1.11 and up | Power cycle pump. Contact factory for support. |
118 | Motor Not Connected Error | v1.1.11 and up | Contact factory for support. |
119 | Motor Shaft Stalled by Force Error | v1.1.11 and up | Pumping into pressure, disconnect discharge line restart pump. Check and clean ball check Resolution Options debris from pump head. Contact factory for support. |
120 | Motor Invalid Speed Requested Error | v1.1.11 and up | Contact factory for support. |
121 | Motor Mismatch Checksum Error | v1.1.11 and up | Contact factory for support. |
122 | Motor Mismatch RPM Detected Error | v1.1.11 and up | Contact factory for support. |
201 | Industrial Protocol Hardware Init Error | All | Contact factory for support. |
202 | Industrial Protocol Communication Init Error | V1.0.9 and below Update Firmware. | Contact factory for support. |
203 | Industrial Protocol Hardware Error | All | Contact factory for support. |
204 | Industrial Protocol Communication Error | All | Contact factory for support. |
205 | Industrial Protocol Host Communication | v1.0.9 and below Update Firmware. | Contact factory for support. |
301 | Motor Over Current Error | v1.0.9 and below Update Firmware. | Contact factory for support. |
302 | Motor Input Over Voltage Error | v1.0.9 and below Update Firmware. | Contact factory for support. |
303 | Motor Input Low Voltage Error | v1.0.9 and below Update Firmware. | Contact factory for support. |
304 | Motor High Temperature Error | v1.0.9 and below Update Firmware. | Contact factory for support. |
305 | Motor Inverter Fault Error | v1.0.9 and below Update Firmware. | Contact factory for support. |
306 | Motor Not Connected Error | v1.0.9 and below Update Firmware. | Contact factory for support. |
307 | Motor Shaft Stalled by Force Error | v1.0.9 and below Update Firmware. | Contact factory for support. |
308 | Motor Invalid Speed Requested Error | v1.0.9 and below Update Firmware. | Contact factory for support. |
309 | Motor Communication Timed Out Error | v1.0.9 and below Update Firmware. | Contact factory for support. |
310 | Four Twenty Module Initialization Error | All | Contact factory for support. |
311 | Capture Module Initialization Error | All | Contact factory for support. |
312 | I/O Board Host Communication Error | v1.0.9 and below Update Firmware. | Contact factory for support. |
313 | Motor Mismatch RPM Detected Error | v1.0.9 and below Update Firmware. | Contact factory for support. |
314 | Motor Mismatch Checksum Error | v1.0.9 and below Update Firmware. | Contact factory for support. |