Treatment Plant Reduces Costs, Increases Efficiency with Peristaltic Metering Pumps

Application:

The Bellevue Water Treatment Plant, located in Bellevue, Ohio, serves approximately 3,500 customers and operates an average of 16 hours per day. The plant treats surface water from four reservoirs and two separate water locations. The amount of water being treated typically falls in the range of 1.8 million gallons during summer, declining to approximately 1.2 million gallons during winter. The Bellevue Plant’s four reservoirs can store a billion gallons of water.

To meet or exceed the exacting requirements set by the EPA, the treatment process uses a broad range of chemicals including: potassium permanganate to treat for organics and algae, ferric chloride to coagulate and settle particle, lime to soften and treat for organics, sodium hydroxide to soften and lower the noncarbonated hardness, powder activates carbon to control taste and odors, liquid CO2 to lower the pH, phosphate for corrosion control for the distribution system, chlorine for disinfection, and fluoride for dental protection (as mandated by the state).

Problem:

The Bellevue Water Treatment Plant originally installed high-end peristaltic dosing pumps to inject the many chemicals in use for treating the raw water. Although the pumps were performing satisfactorily, they required frequent maintenance and expensive parts replacement, resulting in increased costs and downtime for the WTP. In addition, replacement tubing was difficult to order due to problems locating sales representatives, and lead times were long and the cost was prohibitive.

Solution:

The Water Treatment Plant slowly began to replace the peristaltic chemical pumps that were in use with Blue-White® Industries’ line of FLEXFLO® peristaltic dosing pumps.

The switch began with the purchase of a FLEXFLO® M2 dosing pump that was used to feed the lime cure. Following the success experienced with M2 in that application, two additional M2 pumps were acquired, one to pump potassium permanganate and one to pump fluoride.

With the ongoing success of FLEXFLO® M2 pumps in the treatment process, Bellevue Water Treatment Plant ordered a CHEM-FEED ® duplex skid system. This fully equipped skid system featured all necessary components for a simple drop-inplace installation. It was fitted with two FLEXFLO® M2 dosing pumps which are being used to inject sodium hydroxide.

Recently the Treatment Plant had a carbon building upgrade. This resulted in three of the higher capacity FLEXFLO® M4 peristaltic metering pumps being installed.

Results:

Blue-White’s® M2 and M4 chemical dosing pumps, as well as the CHEM-FEED® complete double skid metering system have been successful in assuring Bellevue can efficiently and successfully meet the high standard of proper water treatment.

In addition, the chemical dosing pumps are simple to order, well-priced and are energy efficient.

Replacement parts have been easy to locate and to order, and lead times are reasonable. The pump head tubes have an increased tube life and are quickly and simply replaced. Bellevue Water Treatment has reported saving money on both energy costs and maintenance expenses since switching to FLEXFLO®.

The success of the FLEXFLO® series pumps in the installation has resulted in the decision by Bellevue Water Treatment Plant to begin replacing all the originally installed pumps with Blue-White® chemical feed pumps.

Written by:
Blue-White® Industries
714-893-8529